Innovation

A self supporting paper electrode carbonized from softwood pulp held 225 farads per gram and kept 99.8 percent of that after 10,000 cycles, with no metal foil and no binder underneath it

By Hugo Rojas · August 29, 2026 · 4:50 AM · 4 min read
Thin carbonized softwood pulp supercapacitor electrode sheet on a wooden workbench, softwood pulp no Image generated with artificial intelligence

It looks like a piece of burnt newspaper.

Matte black, stiff across the flat, and thin enough at the cut edge to pass for card stock.

Pick it up by a corner and it bends instead of snapping.

The sheet measured 225 farads per gram at a one amp per gram draw, and after ten thousand charge and discharge cycles it still held 99.8 percent of that.

There is no metal foil behind it, no plastic binder holding it together, and no exotic metal anywhere in it.

It started as pulp.

The same softwood fiber that feeds paper mills, plus a spun cellulose thread that feeds textile plants, pressed on a wire and then baked.

What the wood leaves behind when it burns

A softwood trunk is a plumbing system.

Long vertical channels run its whole length, built over decades to lift water from root to canopy, and they survive being pulped into fiber.

Heat does not erase them.

Carbonize the sheet and those channels shrink rather than close, leaving an ordered maze of pores that ions can move through instead of a solid black slab with a surface and nothing else.

The second fiber does the holding.

Lyocell, made by dissolving wood cellulose and spinning it back out, self bonds under heat and locks the softwood into a mat that survives both the furnace and thousands of cycles.

Why no binder changes the object

A conventional electrode is a coating.

Active powder is mixed into a slurry with a polymer binder, spread onto metal foil, then dried and pressed.

The foil is what carries the current, and the polymer is dead weight that blocks pores.

This sheet skips both steps.

The fiber is the electrode, which removes the foil, removes the binder, and removes the part of the recipe that fights the pores the rest of the process is trying to create.

It also hands over a dial.

Changing the beating of the pulp and the ratio of the two fibers moves the share of the smallest pores from 18 percent of the pore volume to 68 percent, which is the difference between fast power and stored energy.

The numbers the paper actually reports

The work comes out of a fiber composites center at a university in Wuxi, in eastern China.

It was published in the Journal of Materials Science in February of this year.

The internal surface is the headline.

Unfold one ounce of this material and you would have something close to 13 acres of surface, which is what a capacitor stores charge on, since it holds charge on area rather than in a reaction.

Then the electrical figures.

The sheet measured 225 farads per gram at a one amp per gram draw, and after ten thousand charge and discharge cycles it still held 99.8 percent of that.

The benchmark belongs to a different device

One claim travels with this story and does not come from this study.

The line about paper matching commercial supercapacitors when normalized by volume, and the idea of building the things into walls, come from a Swedish institute and were published four years ago.

That device is not this device.

It was paper coated with aluminum, which served as both current collector and moisture barrier, and it reached about ten farads as a single unit rather than a figure per gram.

The new sheet has no aluminum at all.

So the comparison is worth making and worth labeling, because a self supporting fiber electrode and an aluminum coated one are different objects, and only one of them has a published cycle count.

Neither is a product yet, while a 300 megawatt battery plant in California is already answering the grid.

What still stands in the way

Energy density is the permanent limit.

A supercapacitor of any chemistry stores something like a twentieth of what a lithium cell holds for the same weight.

No electrode material closes that gap, because the physics of surface charge is not the physics of a reaction, and this sheet does not pretend otherwise.

What it does change is cost and footprint.

Pulp is one of the most traded commodities on earth, milled by the ton across Scandinavia, Canada and the American South, and nothing scarce goes into this recipe at all.

Manufacturing is the harder question, and it is an engineering problem rather than a chemistry one.

Furnaces long enough to carbonize a continuous paper web at mill speed do not exist at that size.

The finished sheet is also moisture sensitive, so the pore network has to be sealed against water vapor before it reaches a device.

The demand argument is the one part that needs no defense, with record power demand now forecast year after year.

What the published work earns is narrower than the headline version.

A paper electrode that needs no foil and no binder, whose pore structure can be dialed in at the beater, and which lost two tenths of a percent over ten thousand cycles.

Hugo Rojas
Hugo Rojas

Hugo is an engineer with strong technical expertise. Multilingual from an early age, his writing combines technical clarity with a strong interest in science and energy.

Hugo_writer
Hugo Rojas

Hugo is an engineer with strong technical expertise. Multilingual from an early age, his writing combines technical clarity with a strong interest in science and energy.