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ExxonMobil moves ahead with large-scale overhaul of Baytown refinery to boost premium diesel and base-oil production

by Warren
February 9, 2026
ExxonMobil moves ahead with major refinery reconfiguration

Credits: Jakub Pabis

In the ever-changing energy sector in the United States, companies are forced to analyze operations and propose new projects that will boost output capacity while delivering on returns for shareholders. In the energy industry, profit is the ultimate goal, as with most industries. On that note, ExxonMobil is moving ahead with a large-scale overhaul of its Baytown refinery in Texas, enabling the facility to produce higher volumes of premium diesel and base oil.

The remarkable evolution of the United States energy sector has been a sight to behold

For ExxonMobil, reconfiguring and overhauling refineries has become a necessity to meet the needs of the ever-evolving energy market. The United States is currently expanding its oil and gas production sectors under the directive of President Donald Trump, and Exxon has been a major focus point for the President due to its substantial assets and operations.

The company has been afforded the opportunity, along with a plethora of energy majors in the US, to revive the oil and gas sector in Venezuela following the ousting of the nation’s President, Nicolas Maduro.

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While the opportunity to flood the US market with heavy-grade crude from Venezuela may be appealing, Exxon has stated that Venezuela is “uninvestable”, raising concerns over the company’s commitment to increasing the energy output from the South American nation to serve the international market.

ExxonMobil is reconfiguring a major downstream refinery in Texas

With the expectations for growth across the US market this year, Exxon has taken a Final Investment Decision on the major reconfiguration of the Baytown refinery in Texas, increasing production of higher demand energy products such as diesel and base stocks.

For any energy company, developing refineries to produce higher-value products can come with a litany of challenges and require substantial investments of resources, both financial and time spent.

Can Exxon align with market demand and enhance its competitiveness?

Once the relevant reconfiguration has taken place at the company’s refinery in Baytown, Texas, Exxon will become the only supplier in the US offering a full range of Group I-V base stocks, which will assist the company in meeting increased demand for premium lubricants.

“Our Product Solutions portfolio is highly integrated, with more than 80% of our sites having co-located refining and petrochemical operations–an advantage that improves profitability, reduces costs, and places us in a league of our own. We will evaluate similar reconfigurations at other U.S. Gulf Coast sites, showcasing the flexibility and enduring competitiveness of our portfolio.” – ExxonMobil

Exxon has noted that the process may take some time, as most energy developments do, and is expecting the strategic reconfiguration investment to kick off sometime in 2028. Despite what the company has said about the possibility of entering the Venezuelan market, some insiders have noted that the company’s refinery in Baton Rouge is preparing to handle heavy-grade crude from the South American nation.

“Our investment in Baytown secures local construction jobs, supports economic growth, and highlights the long-term value of our assets. It’s a clear demonstration of our dedication to the communities where we operate, and to building a resilient, forward-looking energy business.” – ExxonMobil statement over the Baytown refinery reconfiguration

Can ExxonMobil increase its output capacity outside of the United States?

With Exxon outlining the plans for the reconfiguration of the Baytown refinery, the company is keeping a close eye on its international portfolio as well. Exxon has granted a seismic-survey contract for a new development in Trinidad and Tobago, exemplifying the company’s commitment to the international energy market this year. With the domestic and international energy market evolving, Exxon is perfectly positioned to lead the global energy industry in 2026.

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Energies Media Winter 2026

ENERGIES (Winter 2026)

In this issue:


Letter from the Editor-in-Chief (Winter 2026)


Protecting Critical Infrastructure and Operations in the Digital Age


Infrastructural Diplomacy: How MOUs Are Rewiring Global Energy Cooperation


Energies Cartoon (Winter 2026)


The Vendor Trap: How Oil And Gas Operators Can Build Platforms That Scale Without Losing Control


Kellie Macpherson, Executive VP of Compliance & Security at Radian Generation


Why Lifecycle Thinking Matters In FPSO Operations


The Duality of Landman’s Andy Garcia


The Importance of Innovation in LWD Technologies: Driving Formation Insights and Delivering Value


Pumping Precision: Solving Produced Water Challenges with Progressive Cavity Pump Technology

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